• Rubber Kneader Machine / Rubber Banbury Mixer
  • Rubber Kneader Machine / Rubber Banbury Mixer
  • Rubber Kneader Machine / Rubber Banbury Mixer
  • Rubber Kneader Machine / Rubber Banbury Mixer
  • Rubber Kneader Machine / Rubber Banbury Mixer

Rubber Kneader Machine / Rubber Banbury Mixer

Certification: ISO, CE
Customized: Customized
Type: Tire Machinery
Type of General Rubber Machinery: Material Processing Machine
Type of Tire Machinery: Rubber Regeneration Machinery
Weight: <50 tons
Manufacturer/Factory & Trading Company

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Basic Info.

Model NO.
XN-20, XN-35, XN-55, XN-75, XN-110
Power
10~100KW
Voltage
380V
Using Life
≥15 Years
Warranty
2 Years
Color
Blue, Green, etc
Total Volume of Mixing Chamber
75-250L
Transport Package
Wooden Packing
Specification
CE, SGS
Trademark
eenor
Origin
Qingdao, China
HS Code
84778000
Production Capacity
300 Sets Per Year

Product Description

1.About our company:                                                                            

Our company is a firm engaged in production enterprise, mechanism of rubber has more than 20 years of history.

Company management certification: ISO 9001:2000, ISO 17799, ISO 9001:2008, ISO 14001:2004, ISO/TS 16949

Our main products are plate vulcanizing press, two-roll mixing mill, rubber extruder, banbury intensive kneader, bale cutter, conveyer belt vulcanizing press, tyre reclaiming machines, rubber refiner, rubber cracker, etc. we especially specialize in the design and manufacture of the nonstandard products .

2.Pictures of kneader machine
Rubber Kneader Machine / Rubber Banbury MixerRubber Kneader Machine / Rubber Banbury Mixer
3.Description of rubber kneader

1.Mixing chamber

From high quality steel plate welded into a W-shaped body and two side panels. Jacketed structure for cooling or heating. The inner surface of hard chrome plating.


2,Thermal resistance
Inserted in the middle of the bottom of the mixing chamber is equipped with thermal resistance, and electric control system phase, monitoring, control the mixing temperature.

3,Rotor
The primary class wrapped rotor. The rotor shaft center hole and ledge interior chamber, a cooling, heating channel. Edge peak and the end surfacing wear carbide, polished, hard chrome plated polished.

4,Heating cooling system
Adopt a common piping system to allow cooling water or heating steam into the rotor through the ribs in three columns, mixing chamber, and the ram cavity, the material for circulating cooling or heating.


5,Turnover mechanism

The brake motor, cycloid reducer peace enveloping worm gear, etc., and drive around the front rotors turning the mixing chamber 140 °.

6,Dust-proof sealing device

Mixing chamber catchy cantilever rack interface board slot using arc labyrinth structure, good dustproof effect; rotor shaft using the contact spring tension without lubrication structure, reliable sealing.

7,Main transmission system

By the main motor, reducer, and the composition ratio gear box, easy to achieve two opposite differential rotation of the rotor. transmission system


8,Porosity system
Controlled by the PLC instruction, two-way lift cylinder to drive the ram. When mixing overload, the ram automatically go up, you can protect the motor. When necessary, you can manually force the ram pressure rises.


9.Electronic control system 
Imported PLC devices, electronic control components are all imported products or the introduction of technology to improve the system reliability.

4.Certification of kneader machine:
Rubber Kneader Machine / Rubber Banbury Mixer

5. detailed parameters of rubber kneader              

Item
Model
X(S)N-
10×32
X(S)N-
20×34
X(S)N-
35×30
X(S)N-
55×30
X(S)N-
75×30
X(S)N-
110×30
Total volume of mixing chamber L 25 45 75 125 180 250
Working volume of mixing chamber L 10 20 35 55 75 110
Driving motor power kw 15 22 55  75  110  185
Tilting motor power kw 1.1 1.5 2.2 2.2 4 4
Tilting angle ° 140 140 140 140 140 140
Rotational speed of the rotor(front/rear) r/min 32/23.5 34/28 30/24.5 30/24.5 30/24.5 30/24.5
Pressure of compressed air Mpa 0.5-0.8 0.5-0.8 0.5-0.8 0.6-0.8 0.6-0.8 0.6-0.8
Capacity of compressed air m3/min ≥0.5 ≥0.7 ≥0.9 ≥1.0 ≥1.0 ≥1.5
Pressure of cooling water(rubber mixing) Mpa 0.2-0.4 0.2-0.4 0.3-0.4 0.3-0.4 0.3-0.4 0.3-0.4
Pressure of heating steam(plastics mixing) Mpa 0.5-0.8 0.5-0.8 0.5-0.8 0.5-0.8 0.5-0.8 0.5-0.8

L mm 2580 2630 3200 3280 3330 3930
Overall dimensions W mm 1300 1520 1900 1930 2620 3000

H mm 2280 2550 2950 3070 3340 3660
Weight kg 3300 4500 6500 7500 10500 14500

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