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Audited Supplier Process flow of reclaimed rubber making line:
waste tyre--cutting loop mouth--cutting strip--cutting dice crushing filtering--magnetic separating filtering--finished products
Processing method:
Physic mechanical crushing method at normal temperature of waste tyre:nochemical raw material is required,no waste gas,washte water and soot are discharged, and the cooling water of the equipment is reused,no emission,equipment noise is within the range specified by the country(GB20055-2006),fineness of rubber powder produced by it is adjustable(10 meshes to 30 meshes),take waste tyre as example,the process is as follows:breaking down,crushing,filtering,magnetic separating,grin-ding,then the finished products are produced.
Pictures of reclaimed rubber making machine:
whole line of reclaimed rubber making:
Devulcanizer:
Features of open mixing mill rubber machinery:
1. Rollers:The roller adopts chilled cast iron alloy (LTG-H) with 68-72HSD as hardness,the thickness of hardness layer is 8-15mm, after quenching and precision processing with long service life,so the surface is hard and wearable;
2. Emergency Stop Device:The machine is also equipped with emergency stop buttons or emergency pull rod. When an emergency happens, just press the emergency button or pull the pull rod,the machine will stop immediately. It is safe and reliable;
3. Overload: This open mixing mill has overload protection devices, Machine will be stopped automatically, if overloaded;
4. Gear Box:The transmission system adopts hardened reducer,which has a compact structure with higher transmission efficiency,lower noise and longer service life(ZQ reducer and planetary reducer is optional);
5. Bearings:Double Row Spherical Roller Bearing can save energy by 20-30%(Nylon Bushing and Brass Bush is optional);
6. Structure:The base and frame are welded and treated by annealing for stress relieving;
7. Sealing Device:The seal structure with special design can eliminate the leaking phenomenon of lubricating oil;
8.Cooling system:circulation of steam and tap water can be through rollers to control the temperature;
9.Safe Electrical Parts: All electrical connections are safe:short circuit is not possible by any means.
| Type | XK-360 | X(S)K-400 | X(S)K-450 |
| Working diameter of rollers(mm) | 360 | 400 | 450 |
| Working lengh of rollers(mm) | 900 | 1000 | 1200 |
| Working linear speed | 16.25 | 18.65 | 24.5 |
| of front roller(m/min) | |||
| Friction ratio of front | 1:1.25 | 1:1.27 | 1:1.27 |
| and rear roller(m/min) | |||
| Maximum roll distance(mm) | 10 | 10 | 10 |
| Per feeding quantity(kg) | 20-25 | 10-35 | 25-50 |
| Drive motor power(kw) | 30 | 37 | 55 |
| Overall size(L×W×H)(mm) | 3940 | 42580 | 5200 |
| 1780 | 1850 | 2380 | |
| 1740 | 1870 | 1770 | |
| Weight(kg) | 5670 | 7600 | 13000 |
| Item\Model | XKJ-400 | XKJ-480 |
| Working Diameter of Rollers(front/rear)(mm) | 400/518 | 480/512 |
| Working Length of Rollers(mm) | 760 | 800 |
| Linear Speed of Front Roller(m/min) | 25.00 | 24.00 |
| Friction Ratio of Front and Rear roller | 1:1.71 | 1:1.75 |
| Max Gap(mm) | 10 | 15 |
| Capacity per Batch(kg) | 30-50 | 30-50 |
| Overall Dimension(L*W*H)(mm) | 4550*2100*1850 | 5070*2800*1978 |
| Gross Weight(kg) | 12000 | 20000 |
| Product Name | Dynamic desulfurization tank |
| design pressure | 3.0 Mpa |
| Working pressure | 2.85 Mpa |
| Design temperature | 251 ° C |
| working temperature | 245 ° C |
| working volume | 6 m 3 |
| rotate speed of blender | 15r/min |
| Main motor power | 27 kw |
| Heating mode | Electricity heating |
| Loading and unloading methods | Semi automatic |
| capacity | 2T/time |
| Weight (Kg) | About 9400 kg |
| heating power | 55 kw |
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