High-Capacity Tyre Shredder for Waste Tyre Recycling Line
( OUTPUT: 800-1000KG/HOUR FOR 20-30 MESH RUBBER POWDER)
1. GENERAL
This production line including main machine and accessorial equipment, it is used for recycling waste tire and other waste rubber (steel tyre and textile tyre), the final product are rubber powder, fiber and steel wire
1. Tire wire extractor
The first step in tire recycling procession
Heavy duty body
Hooks and cross pulling die made of 45# steel, tempered and quenched
Equipped with protection frame avoiding the dangers during working
Two series: Hydraulic one and mechanic one
Easy to operate and change spare parts (hooks and cross pulling die)
Model: LS 1200
Capacity: 20-40 tires/hour
Pulling force(T): 13
Max. Tire diameter 1200mm
Power(KW): 11KW
Stroke distance: 1300mm
Dimension(L*W*H): 3.6*0.78*1.02
Weight: 1200KG
2. Tire cutter
Cutting tires into pieces before shredding
Small tire pieces are easier to process in shredder
Knives made of YG-20 steel, long using time
Hydraulic control
One clamping cylinder and one cutting cylinder
Equipped with a roller platform to process big tires
Capacity: -1200kg/h
Motor power: 5.5kw
Tire range: Max 1200mm
Dimension: 2080*1000*2130mm
3&4 whole tyre shredder & whole tyre conveyor belt
Model: ZPS900
The high-capacity shredder was specially developed for direct size reduction of tires into cleanly cut tire chips, size 50x50 mm. Cutting shafts for the production of larger tire chips are available high torque at low speed cut even the strongest tires into pieces.
All construction characteristics are designed for continuous operation in order to achieve highest throughput rates at lowest costs.
Extremely precise tolerances between the cutting knives produce cleanly cut tire chips at low energy consumption.
The cutting knives made of high quality alloy steel can be re-sharpened and reused which increases the service life and reduces the operating costs.
The complete cutting chamber is lined with hard wear plates.
Large doors allow for easy access into the cutting chamber.
Specification of feeding: ≤ 900 whole type
Specification of Discharge: ≤ 50*50mm
Capacity(kg/h): 1000-1500
Main motor (2 motors ): 37KW*2=74KW
Dimension(L*W*H)(m): 2.8*2.1*2.4
Number of knife: 18 PCS
Rotary speed: About 20 r/min
Weight(t): 7.0 Tons
5. Big conveyor equipment
To conveyor the rubber block into crusher.
6. Tyre crusher (bearing bush)
Xkp560
Diameter of front roll(mm) 560(smooth)
Diameter of back roll(mm) 510(groove)
Working length(mm) 800
Linear speed of front rollm/min) 25.56
Ratio 1: 1.30
MAX gap(mm) 15
Motor power(kw) 75
Dimension (l*w*h)(mm) 5070*2290*1980
Weight (kg) 190000
Purpose: Crush the rubber block into rubber powder and granule.
7. Big Shaking screen
Purpose:
Separate the rubber granule and powder, Resend the granule to crusher, and send powder to Magnet separator through small conveyor belt.
Separate the textile cord from rubber powder
8. Small conveyor equipment
9. Big Magnet separator
Purpose: Separate the steel small block from the rubber powder.
10. Small shaking screen
11. Small magnetic separator
12. Fiber separator
Model: FS110
Capacity: 200-500kg/h
Motor power: 5.5kw
Dimension: 1.5*1.5*3.4(m)
Weight: About 1.5T
| No | Name | model | quantity | Power
consumption(KW) |
| 1 | Single hook debeader | LS-1200 | 1 | 11kw |
| 2 | Tire cutting machine | QTJ-1200 | 1 | 5.5kw |
| 3 | Tire conveyor | SJ-900 | 1 | 2.2kw |
| 4 | Whole tire shredder | ZPS-900 | 1 | 75kw |
| 5/7 | Big conveyor equipment | BCL-8 | 2 | 4.4 kw |
| 6 | Rubber crushing mill | XKP-560 | 1 | 75 kw |
| 8 | Small conveyor equipment | BCL-3 | 1 | 1.1kw |
| 9 | Big Magnet separator | BMS22 | 1 | 2.2kw |
| 10 | Small Magnet separator | SMS-1 | 1 | 1.1kw |
| 11 | Big Shaking screen | BSS-8 | 1 | 7.5kw |
| 12 | Small Shaking screen | SSS-3 | 1 | 3kw |
| 13 | Fiber separator | XFJ-1100 | 1 | 11kw |
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