1. GENERAL:
The complete production line is mainly used for recycling scrap-tire (steel tyre and textile tyre), the final product is rubber powder or reclaimed rubber.
2. Process flow:
Waste tyre-ring cutter strips cutter blocks cutter rubber crusher vibrating screen1big magnetic separator small shaking screen - small magnetic separator - rubber powder - dynamic devulcanizer - open mixing mill(1) - open mixing mill(2/3) - rubber refiner.
The whole line has the following features:
1), iron/steel removing ratio>99.5%, fiber removing ratio>98%
2), compact structure ensure running safety, easy maintenance;
3), low energy consumption;
4), adopt automatic control system for whole line, reduce labor cost;
5), no sewage and waste gas discharge, environment protection.
6), available capacity range of our tire recycling lines at present: 400~3000kg/h
7), available finial rubber powder size: 30~120mesh.
8), adopts SIEMENS and Chinese famous brand electrical elements.
3. Processing method:
Physic mechanical crushing method at normal temperature of waste tyre: Nochemical raw material is required, no waste gas, washte water and soot are discharged, and the cooling water of the equipment is reused, no emission, equipment noise is within the range specified by the country(GB20055-2006), fineness of rubber powder produced by it is adjustable(10 meshes to 30 meshes), take waste tyre as example, the process is as follows: Breaking down, crushing, filtering, magnetic separating, grin-ding, then the finished products are produced.
4. Analysis for output:
1). XKP400 rubber crusher:
Output: 4500-6000kg/24 hour for about 20 mesh granule.
2). XKP450 rubber crusher:
Output: 7000-12000kg/24 hour for about 20 mesh granule.
3). XKP560 rubber crusher:
Output: 10000-17000kg/24 hour for about 20 mesh granule.
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