Product Description
Tire Shredder Waste Tyres Recycling Machine / Tire Recycling Rubber Powder Production Line / Rubber Powder Making Line
1. General of waste tire recycling machine for rubber powder:
Waste tire recycling is including the mainly machine and accessorial equipment, it is used for recycling used-tire (steel tyre and textile tyre), the final product is rubber powder or reclaimed rubber.
2. Process flow of waste tire recycling machine for rubber powder:
Debeader-whole tire cutter-whole tire shredder-rubber crusher machine-big and small conveyor equipments-big and small magnet separator-big and small shaking screen-fiber separator, if you need fine powder, you need fine grinder machine.
The whole line has the following features:
1), iron/steel removing ratio>99.5%, fiber removing ratio>98%
2), compact structure ensure running safety, easy maintenance;
3), low energy consumption;
4), adopt automatic control system for whole line, reduce labor cost;
5), no sewage and waste gas discharge, environment protection.
6), available capacity range of our tire recycling lines at present: 400~3000kg/h
7), available finial rubber powder size: 30~120mesh.
8), adopts SIEMENS and Chinese famous brand electrical elements.
3. Analysis for output:
1). XKP400 rubber crusher:
Output: 4500-6000kg/24 hour for about 20 mesh granule.
2). XKP450 rubber crusher:
Output: 7000-12000kg/24 hour for about 20 mesh granule.
3). XKP560 rubber crusher:
Output: 10000-17000kg/24 hour for about 20 mesh granule.
Machine Fuctions:
As the increase of using cars and trucks, waste tyre also increasing all the time. Due to the rubber are not perishable, so waste tyres pollute the environment very serious. There are three waste tyre recycling method: Burning, pyrolysis oil and rubber powder.
Burningpyrolysis oilrubber powder
Range of applicationfewfewmany
Environmental pollutionseveresevereno
Technology maturity ------immaturemature
From the chart we can see that recycling the waste tyres to rubber powder is the best way, and furtunately the rubber powder are used widely:
1. Rubber powder to be maded reclaimed rubber production sheet material used in the manufacture of machine pads, roadbed mat, cushion, floor tile etc.
2. Production waterproofing materials, waterproofing paint, waterproof and sealed material, etc.
3. With a rubber granule manufacture for shoe soles, according to a certain proportion, directly after joining mixed refine used to neutralize all kinds of sole.
Discription of each machine:
Debeader:
Model: LS 1200
Capacity: 20-40 tires/hour
Pulling force(T): 13
Max. Tire diameter 1200mm
Power(KW): 11KW
Stroke distance: 1300mm
Dimension(L*W*H): 3.6*0.78*1.02
Weight: 3500KG
Whole tire cutter:
Model: WTC1200<o: P>
Capacity: -3500kg/h <o: P>
Motor power: 5.5kw<o: P>
Tire range: Max 1200mm<o: P>
Dimension: 2080*1000*2130mm<o: P>
Whole tire shredder:
1) Model: ZPS1200 <o: P>
2) Size of feeding: ≤ 1200 whole type <o: P>
3) Size of Discharge: < =60*60mm <o: P>
4) Capacity(kg/h): 2500-3000 <o: P>
5) Main motor (2 motors ): 55KW*2=110KW, <o: P>
6) Dimension(L*W*H)(m): 3.8*2.1*3.5 <o: P>
7) Number of knife: 20 PCS <o: P>
8) Rotary speed: About 28 r/min <o: P>
9) Weight(t): 16500kgs<o: P>
10) REMARKS: 10.1 gear box: Hardness teeth, Model: ZSY315, not ZQ series<o: P>
10.2, knives: Material: H3, Germany standard, forged, heat treatment by high frequency, <o: P>
XKP-560 Rubber crusher machine:
ItemXKP560
Diameter of front roll(mm)560(groove)
Diameter of back roll(mm)510(groove)
Working length(mm)1000
Linear speed of front roll(m/min)47.55
Ratio 1: 1.30
MAX gap(mm)15
Motor power(kw)110
Dimension (l*w*h)(mm)5470*2180*1960
Weight (kg)22000
Remarks:
1. Bushing: Bronze
2. Gear box: Hardness teeth, Direct connection(gear box and roll)
3. Characteristic: Low noise, big capacity